Alignment and Timing setting on a Softgel Encapsulation Machine, help for good Softgel Seal & more RPM

Operating a softgel encapsulation machine, some questions are often asked during operation and don't have good support from the softgel encapsulation machine manufacturer, like:

  • How to set the stroke timing on a softgel encapsulation machine
  • How to set alignment and timming on a softgel machine
  • How to solve the weak seal
  • How to have high RPM on the high capacity main machine

 

They are all related to the softgel die roll set, they can be solved by correct guidance from die roll set installation, alignment, timing operation, correct design of die roll set etc.

 

 

Softgel weak seal, its normal and often to have this problem, mostly we improve from timing, timing of injection wedge.

 

Welcome to contact our professional sales engineer for further support at info@snailpharma.com

 

Timing is easy to adjust on the mechanical base machine, and on the servo base machine, its adjustment is different. Before timing adjustment, the two die rolls must be well aligned, then align the scale line of injection wedge with the die roll line or slot.

 

Softgel die roll toolings alignment and timing setting are basic for a softgel encapsulation operation, their correct setting can make sure the softgel shape encapsulated out, but not enough to have good softgel encapsulated.

 

 

 

Good seal and high output RPM etc. are the typical expressions of good softgel encapsulated, softgel die roll set is the key to make that. Including its cavity, injection wedge, fill content injection holes, distribution plate etc..

 

How to make the softgel die roll set correct and match to have good softgel encapsulated? It depend on the main machine model and brand, fill content density, oil or suspension, gelatin ribbon thickness, fill content name, cavity size, softgel shape etc., these are the basic datas of a softgel, with them, a correct design and manufacture of softgel die roll will be available.

 

To solve the current manufacture encapsulation weak seal, or higher output more RPM, besides above basic datas, a video to be made as our required steps for the current encapsulation is enough and helpful to know the solution.

 

 

So if it can be frank and direct communication between user and us, its easy and good to provide the right softgel die roll set or solve the current softel encapsulation problems, even we are not at local user's facility.

 

We have been manufacturing the die roll set for different famous manufacturers of main softgel encapsulation machine, from Korea, Japan, Canada, America, Europe...between these softgel encapsulation machine manufacturers, some of them also ask us to manufacture all of their die roll set, especially for the more complex types.

 

 

This team for softgel die roll manufacture from us, specially only manufacture the die roll, research and develop only the die roll for more than 3 decades years, always combine feedback and experience from user first line operator...all of this lead us a good reputation in the industry. Most users they buy main encapsulation machine still from the world famous manufacturers, and at the same time order their die roll sets from us, better cost and fast delivery only 2 weeks to complete manufacture, and ensure the different fill content and different softgel all with good encapsulation.

 

Any questions or problems on the softgel encapsulation, please contact us freely, we are confident in providing the correct guidance and correct die roll set to support you, by our State of the Art technology Softgel die roll set and around 80% China domestic users in pharmaceutical and nutritional factories.

 

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