Production Technology and Patent of our Softgel Die Roll tooling and Machine

The manufactured softgel die roll for different source main softgel encapsulation machine such as from Korea, Japan, and European brands etc., they are all ensured accurate data and size, stable and smooth operation when installed on the main machine, and so the softgel manufactured has beautiful appearance and even size, considering from the manufacture side, its saved material cost and utility consumption and higher production efficiency, which is the feedback from our customers from domestic or overseas both.

 

 

Welcome to contact our professional sales engineer for further support at info@snailpharma.com

 

 

 

Patent example 1, Softgel die roll precision symmetry device

This way of adjusting softgel die roll symmetry is simple and accurate, largely increase the softgel output, extend service life of softgel die roll.

 

 

 

Patent example 2, Injection wedge

New style of injection wedge has its heat source still from electric heating rod, but it solved technical challenges of heating not even and slow heating up and slow cooling. It makes the injection wedge heat transfer more even, temperature adjusting more fast, same softgel shape at front and end, reduced happen of peculiar softgel shape. This utility model patent provides guarantee for successful application of intelligent spreader box and softgel die roll with high output.

 

 

Patent example 3, Intelligent spreader box

This utility model spreader box, optimized its assembly structure, changed its original structure design, customer can use different softgel die roll to realize width of different gelatin skin. This patent spreader box is suitable for all softgel encapsulation machines in the world. It has two advantages: 

  • Reduced wastage of gelatin, it can save gelatin liquid 3%-10%. 
  • Increased softgel number of the die roll, it can increase output 8%-20%.

 

 

Patent example 4, Material fill pump

Its design reduced friction, extend service life of mateiral fill pump, reduced phenomenon happen of softgel fill content too sticky lead by overheating of heat that generated from friction, increased product quality, the reduction of friction, it can increase rotary speed of main machine, increased output.

 

 

Patent example 5, Softgel bi-lip or tri-lip and Vegetarian softgel die roll tooling  

 

 

 

Reasonable triangular and bi-lip design, effectively reduce the gelatin skin weak sealing phenomenon by die roller caused by gelatin skin deformation during encapsulation process. This design can effectively relieve the gelatin skin passive pull, reducing gelatin skin deformation, making good softgel sealing.   

 

 

When fill content is very sticky paste suspension, chinese medicine, or high composition of lecithin etc., especially for vegetarian softgel die roll set, bi-lip and tri-lip design can effectively relieve the squeezing from fill content to sealing line, so to increase the softgel sealing rate. 

 

Patent example 6, Sand blasting surface treatment

Introduced the Germany State of the Art equipment, elevating the die roller process and treatment technology, increasing softgel sealing rate. Animal gelatin softgel sealing rate is high to more than 70%. Tapioca starch vegetarian softgel sealing rate is high to 90%-100%.

 

 

 

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